The correct condition of the grains is fundamental for their further milling. The main objective of the grain cleaning process is the separation and removal of foreign particles and the dampening of grains.
When designing each of the machines that belong to the cleaning process, Prillwitz takes into account its cost-benefit ratio, thus designing machines that are highly efficient in both cost and energy. Consequently, our cleaning and pre-cleaning system will never be integrated with redundant equipment.
There is not a unique machine capable of performing the whole cleaning process in one stage, but several machines that in a consecutive way are intended to clean the grains.
In a flour mill, we can divide the different types of cleaning and classification into the following:
- Preliminar cleaning: it is the cleaning process performed before sending the grains to the mill.
- First cleaning: it is the first cleaning process performed once in the mill, and previous to the damping of the grains.
- Second cleaning: it is the cleaning process implemented once the grains have been dampened. Among the machines used in this stage one can find the Scourer whose main task consist in detaching small husks already loosen in the tempering bins. Scourers along with dehuskers contribute significantly to avoid contamination.
Machines involved in the cleaning of wheat, corn, and other grains
BBS continuous flow or batch scales
They are mainly used for production control of dry bulk materials within the product flow in industries. It basically consists of a vessel supported
CPLG industrial screen for grain cleaning
Horizontal drum screen CPLG horizontal drum screen is used for separation sieving of particles coarser than the product flowing from it. It has a
DAHG Humidifier Doser
Grain wetting, essential in the milling and sifting processes, consists of 2 stages: water dosing on the one hand and mixing with the grain
DMB volumetric meter
DMB volumetric meter is used to extract constant hourly volumes of product from storage silos. Thus, by placing several volumetric meters in different hoppers
DPR gravimetric destoner
DPR gravimetric destoner has bee designed to separate the light and heavy fractions of grain and to partially remove dust and impurities. It is
HSR Indented Cylinder
Grading by form: Mechanical separation by indented cylinders is used for grading any granular material such as wheat, corn, oats, etc. by form and
Magnetic separator
We have different types of magnetic particle separators that adapt to each type of product and application. To control foreign particles from a material
RSVM sieve shaker
The RSVM Shale Shaker, is designed for the cleaning or classification of cereals or other products, allowing the separation of impurities and foreign objects of
Scourer
The shellers are used in the cleaning stage to remove undesirable particles (such as hulls, dust and sand) from the wheat kernels, conditioning them
SDA Grain Classifier
Specially designed for an efficient separation of grains according to their shape, the SDA Separator guarantees a perfect classification of an infinite number of
Products and grains that we can process with cleaning:
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- Soft wheat or bread wheat
- Hard wheat or durum wheat
- Semi-hard wheat
- Flint corn
- Semi-flint corn
- Yellow corn
- White corn
- Oats
- Rye
- Barley
- Soybean
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- Bran
- Fine bran
- Middlings and fine middlings of wheat
- Semolina
- Break flour
- Feed flour
- Corn semolina
- Wheat semolina
- Polenta
- Corn grits
- Wheat, corn, soybean, etc. flour
- Germ
- Starch
- Husks
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